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Welding of Magnesium and its Alloys

Welding of Magnesium and its Alloys - Magnesium is a silvery white metal and has the lowest density of the common structural materials. It has a specific gravity of 1.74 and weighs only about 1 oz/cu in (1.73 gm/cu cm). Aluminum weighs 1.5 times more, iron and steel 4 times more and copper and nickel alloys 5 times more. Magnesium has a melting of 650°C.
Magnesium is not employed in its pure state for use for engineering purposes because it is not sufficiently strong. Usually it is necessary to use considerable thickness or utilize deep sections so as to obtain adequate stiffness.

Magnesium corrodes badly under many conditions and therefore need be painted or given some surface finish to avoid corrosion. Magnesium being costly, finds applications where light weight is a very important requirement, such as in aircraft industry. Magnesium is alloyed with elements such as A1, Zn, Mn, Z r, etc., to make it useful for engineering applications. Alloying increases strength and corrosion resistance.
Magnesium alloys possess:
(i) High strength to weight ratio.
(ii) Good fatigue strength.
(iii) Good dimensional stability in service.
(iv)Good damping capacity.
(v) High thermal conductivity.
(vi)Relatively high electrical conductivity.

Magnesium alloys find the following uses:
(i) For making parts such as airframes, engines, gear boxes, flooring, seating, etc. for aero planes, helicopters, missiles and satellites.
(ii) For parts such as engines, transmission pumps, differentials, floors and body panels of ground transportation vehicles (trucks, etc.)
(iii) For material handling equipments such as hand trucks, barrel skids, rain shovels, gravity conveyors, foundry equipment, etc.
(iv)For storage tanks and hoppers, ladders and scaffolds, electric drills, chain saws, power hammers, etc.

(v) Moving parts of textile machines and printing equipment.
(vi) Furniture, griddles, ladders and lawn movers.
(vii) Typewriters, dictating machines, calculators, etc.
(viii) Binoculars and camera bodies.
(ix) In the production of uranium, beryllium, zirconium, titanium, etc.

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