Welding Toolbar Download Page Welding Directory Image
  Home  Link to us  DirectoryNEW  Site map  Search  Language

Index >> Thermal Cutting of Metals >>Chemistry of Flame Cutting

Chemistry of Flame Cutting

Chemistry of Flame Cutting - As described earlier, this cutting process is based on the ability of high purity oxygen to combine rapidly with iron heated to above 870°C. The iron gets rapidly oxidized by the oxygen to form iron oxide. The huge amount of heat liberated by the second reaction predo minates that of the first reaction, which is supplementary in most cutting operations.

The heat generated by the rapid oxidation of iron melts some of the iron adjacent to the reaction surface. This molten iron is also swept away with the iron oxide by the physical action of the oxygen jet. The chemical requirement for the oxidation of 1 kg of iron to Fe3O4 is 0.29 m3 of oxygen.

Actually, about 15 to 20% of the metal removed is washed out in the molten or unoxidized state by the physical action of the cutting oxygen jet. Oxygen consumption per kg of steel removed is consequently 15 to 20% less than the theoretical.
The consumption of cutting oxygen per unit mass of iron varies with the thickness of the metal being cut. The lowest oxygen consumption occurs in a thickness range of 100 to 125 mm.

Equipment for Flame Cutting
Oxy acetylene flame cutting operation may be carried out
(A) Manually, or
(B) In the mechanized way.

Home | Site map | Submit Article | Directory | Search