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Weld Bead Geometry

Weld Bead Geometry - The mechanical properties of the welded joints greatly depend on weld bead geometry, which in turn, is influenced by welding parameters like arc current, arc voltage, and arc travel speed.
The bead geometry is specified by weld bead width, reinforcement height, reinforcement area, penetration height, penetration area and the contact angle of weld bead. Other factors like nugget area, percent dilution, pool shape factor, bead shape factor and ripple shape factor may also be included in the bead geometry. Fig shows some aspects of weld bead geometry.
The Weld Bead Width is the maximum width of the weld metal deposited. It increases with arc current, arc voltage, electrode weaving and decreases as arc travel speed increases.

Penetration Height or simply penetration is the distance from base plate top surface to the maximum extent of the weld nugget. Penetration determines the load carrying capacity of a welded structure. Penetration Area is that covered by the fusion line below the base metal level. Penetration area affects the weld strength.
Reinforcement Height is the maximum distance between the base metal level and the top point of the deposited metal and Reinforcement Area is one included between the contour line of the deposited metal above the base metal level.
Contact Angle is included between the tangent to the weld metal at the point weld metal and base metal meet and the base metal line. The contact angle influences bead shape, undercuts and overlapping.

Penetration height, penetration area, reinforcement height and rein-forcement area all increase as the arc current increases and as arc travel speed decreases.
Thus, thinner workpieces require lesser currents, small diameter electrodes and faster arc travel speed as compared to thicker jobs. Penetration can also be increased or decreased by deflecting the welding arcs in the backward or forward direction, using DC magnetic fields.

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