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Index >> Metallurgy of Welding , Brazing and Soldering >>Metallurgy of Welding, Brazing and Soldering

Metallurgy of Welding, Brazing and Soldering

Metallurgy of Welding, Brazing and Soldering - The study of welding metallurgy IS very important because the over all mechanical properties, of a weldment are determined by the characteristic properties of the individual microstructure present in the weld deposit and the weld heat affected zone.
It has long been recognized that one of the major problems associated with fabrication by welding arises from the inability to obtain uniform mechanical properties throughout the weldment. Even extensive postweld heat treatments fail to eliminate this weld induced variability in mechanical properties.
Both chemical inhomogeneity and changes in metallurgical structures are known to result during welding operation because most fusion welding processes generate high rates of heating and cooling in the weld metal and parent metal adjacent to the weld:

(i) Weld metal is quickly melted and then it resolidifies under the equivalent of chill casting conditions.
(ii) Parent metal is subjected to a complex thermal cycle with a temperature gradient extending from the melting range to ambient temperatures and followed by a cooling cycle induced by the surrounding cold metal.
(iii) Temperature change and change in microstructures introduce volume changes in the area surrounding the weld and hence cause straining, plastic flow, residual stresses or even cracking:
Welding metallurgy is concerned with
(i) Melting of electrode and parent (or base) metal,
(ii) Solidification of weld metal,
(iii) Gas absorption and gas metal reactions,
(iv) Slagmetal reactions,
(v) Surface phenomena, and
(vi) Solid state reactions.

line below the base metal level. Penetration area affects the weld strength. Reinforcement Height is the maximum distance between the base metal level and the top point of the deposited metal and Reinforcement Area is one included between the contour line of the deposited metal above the base metal level.
Contact Angle is included between the tangent to the weld metal at the point weld metal and base metal meet and the base metal line. The contact angle influences bead shape, undercuts and overlapping. Penetration height, penetration area, reinforcement height and reinforcement area all increase as the arc current increases and as arc travel speed decreases.
Thus, thinner workpieces require lesser currents, small diameter electrodes and faster arc travel speed as compared to thicker jobs. Penetration can also be increased or decreased by deflecting the welding arcs in the backward or forward direction, using DC magnetic fields.

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