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Index >> Metallurgy of Welding , Brazing and Soldering >> Grain Size Control

Grain Size Control

Grain Size Control - The grain size is a very important factor in considering the properties of polycrystalline materials because they affect the area and the length of the grain boundaries. Fine grained materials generally exhibit greater yield stresses than coarse grained materials at low temperatures whereas at high temperatures grain boundaries become weak and sliding occurs.
The basic principle of grain size control is, In steel, grain refinement occurs only upon heating within or above the critical temperature range. Once an austenitic grain size has been established during heating, it cannot be refined during cooling, regardless of the cooling rate*.It can be refined, however, by subsequent reheating.
In the case of pure metals and non-heat-treatable alloys, suitable grain refinement can be brought about by peening the weld, whilst still hot, and so bring about recrystallization.

Various factors controlling grain size are:
(a) Annealing temperature
(b) Annealing time
(c) Rate of heating. Slow heating will form few nuclei, favour grain growth and result in coarse grain.
(d) Degree of prior deformation. Heavy (prior) deformation favours the production of many nuclei on recrystallization and consequently the grain size will be small conversely the light deformation will give rise to few nuclei and result in large grain size.
(e) Insoluble impurities. The greater the amount and the finer the distribution of insoluble impurities the finer is the final grain size.
(f) Alloying elements such as nickel, limits grain growth during annealing and other heat-treatment processes in steels and in some non-ferrous alloys. The effect of some of these factors on grain size.

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